项目背景

工业机器人示教器是机器人编程、点位调试、现场运维的手持控制终端，操作人员长期手持作业，对产品安全、握持手感、操作便捷性有严苛要求。本项目针对工业机器人示教器进行外观与人机一体化设计，兼顾工业安全规范、现场耐用性与操作交互体验。

核心挑战

  • 安全规范：必须集成醒目急停按钮，满足工业设备安全标准，误触防护；
  • 手持人机：长时间手持不疲劳，防滑握持结构，适配不同手掌尺寸；
  • 多元素排布：触控大屏、实体按键、旋钮、接口在有限面板内合理布局，逻辑清晰；
  • 工业防护：外壳抗摔耐磨，适配车间粉尘、磕碰等恶劣现场工况。

设计落地

  1. 人体工学防滑握持壳体 侧边全包防滑防护握把，贴合手部轮廓，长时间手持作业减轻疲劳，壳体抗冲击，适合车间现场使用。
  2. 触控显示屏 + 实体按键组合面板 正面集成触控显示屏，搭配分区实体功能按键与调节旋钮；常用操作保留实体控件，兼顾触屏可视化与盲操作需求。
  3. 高辨识度红色急停按钮 顶部布置醒目红色蘑菇头急停按钮，位置随手可及，紧急工况一键停机，满足工业安全规范。
  4. 分区有序的界面布局 屏幕、功能按键、状态指示灯分区排布，操作逻辑清晰，降低操作人员学习成本，减少误操作概率。

用户收益

✅ 现场操作工：握持舒适，急停随手可触，按键布局符合操作习惯，调试作业更安全高效； ✅ 机器人设备厂商：外观方案符合工业安全标准，壳体结构易开模落地，提升产品差异化竞争力； ✅ 产品设计：一体化工业造型，黄黑警示 CMF，强化工业设备专业识别感，可适配多款机器人机型。

Robot Teach Pendant | Case Study

Project Background

Robot teach pendant is the handheld terminal for robot programming and on-site commissioning. Operators hold it for long hours, so safety, ergonomics and usability are critical. This project covers exterior and human-factor design, complying with industrial safety requirements.

Core Challenges

  • Safety requirement: Mushroom emergency stop button with anti-misoperation protection.
  • Handheld ergonomics: Comfort grip for long-time operation, slip-resistant structure.
  • Component layout: Reasonable arrangement of touchscreen, keys, knobs and ports within limited panel space.
  • Durability: Impact-resistant shell for dusty and bumpy workshop environment.

Design Execution

  1. Ergonomic anti-slip grip housing Wrap-around protective handle fits hand shape, reduces fatigue. Rugged shell resists impact in factory site.
  2. Hybrid control: touch screen + physical keys Front touch display paired with grouped keys and adjusting knobs. Physical controls support blind operation while screen provides visual feedback.
  3. High-visibility red emergency stop Top-mounted red mushroom E-stop button for rapid emergency shutdown, compliant with industrial safety standards.
  4. Zoned panel layout Screen, keys and indicator lights are grouped logically, lowering learning curve and human error.

User Benefits

✅ Operators: Comfortable grip, accessible E-stop, intuitive layout for safer and faster commissioning. ✅ Robot manufacturer: Safety-compliant design with manufacturable housing, stronger product differentiation. ✅ Brand: Professional industrial styling with yellow-black CMF, adaptable to multiple robot models.